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Provided with concepts, my team was tasked with producing multiple one-off scenic builds for the 3- day draft haus event. Multiple props were to be reused for future events.
My contributions included the production design of a 5'x6' branded football helmet intended for the draft haus and future events.
Design considerations included:
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Maintaining IP
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Maintaining project budget
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Build co-operation on sit
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Typical wear and tear
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Transportable/ lightweight Build
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Quick production time
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Clean and seamless finishes
The final design utilized a fiberglass shell for the helmet, and thin gauge steel tube for the helmet face mask.
Additional elements included:
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Facemask Clips (3d-Printed, Molded, and Cast)
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Cheek pads (CNC-milled, hardcoated foam).
Design Processes Included:
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CAD Modeling (Rhino 3D
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Master, Mold, and Assembly Design
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Export for CNC Machining
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Production Drawings for Fiberglass, Welding, Carpentry, and Fabrication builds.
DEFINE.
IDEATE.
DESIGN.
BUILD.
IDEATE.
DESIGN.
BUILD.
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